The making of a tetsubin, or Japanese cast iron teapot, starts with the mold. First the molds are created, and then the inner mold is put into position.
Next, the liquid iron is heated and poured into the mold. This pivotal step requires extremely hot iron.
Once the iron cools and hardens, the inner and outer molds are broken to release the teapot.
The next step requires a great deal of artistry. The raw edges are hand smoothed using a sanding machine and an experienced artisan.
Once that process is done, the next step is coating the inner surface with a protective enamel by hand. This enamel creates a barrier that should last a lifetime with proper care. When washing a tetsubin teapot, we recommend using only very hot water, rather than soap or detergent. This ensures that the pots inner enamel surface remains intact.
Next, the external painted surface is hand applied.
Once painted, the extra color on the surface is removed by hand as well. In this step, the teapot is patted (not rubbed) dry to lightly lift the extra color. The first time you clean your teapot, some of the color may bleed slightly, but this does not indicate a defect. The drying process also creates a beautiful finish to the teapots.
After the teapots finish drying, they are complete! The final product is inspected throughouly before being packaged and shipped.
In total, it takes an average of fifteen people, some of whom are very skilled artisans, to make an authentic tetsubin teapot. To check out our teapot selection, please visit Cast Iron Goods!
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